MANUFACTURING AT CFM SCHILLER

    Cutting & Welding

    Basis for most CFM Products are steel or aluminium weldments. The CFM Welding Department uses modern manual welding and robot welding technology. All welding specialists are TÜV-certified and regularly participate in continuing education and requalification programs. Our fully-automated robot systems produce standard components such as the CFM MOCOKIT and part of the air spring and steel spring product range. This process ensures an effective and economic production as well as high process quality, maximum loading capacity and an excellent appearance of the welding seams.
    Components with a length up to 10 000 mm and a maximum weight of 5 t can be welded on the automated robots. Large special assemblies and aluminium weldments are manually welded by our welding specialists. CFM Schiller offers manually welded parts with a weight of up to 20 t.

    Flame cutting

    Flame cutting

    Flame cutting

    Flame cutting

    Welding specialist

    Welding specialist

    Welding robot

    Welding robot

    Robot system I

    6-axes IGM welding robot with 10 m longitudinal path and 2-axes manipulator including end support bearing.

    • Longitudinal welding up to 10 000 mm
    • Weight of work piece on manipulator max. 600 kg
    • Weight of work piece in robot system max. 10 t
    • Welding processes: MIG/MAG

    Robot system II

    6-axes IGM welding robot with rotatable arm, 2-axes swivel-rotary table with end support bearing, and two-station operating mode for effective production.

    • Longitudinal welding up to 3 000 mm
    • Weight of work piece on manipulator max. 1 000 kg
    • Welding processes: MIG/MAG

    Applied welding processes

    • GTAW / TIG welding
    • MAG welding + Push Pull
    • MIG welding + Push Pull
    • SMAW / manual metal arc welding

    Sawmill

    • Fully-automated saw
    • Semi-automated miter-box saw
    • Circular saw

    Miscellaneous

    • Flame straightening with propane and oxygen or acetylene and oxygen
    • Flame cutter
    • Manual flame cutter
    • Beveler

    Send us your request for an individually designed work product! We offer either the welding service itself or the entire component including materials.

    Furthermore, we offer our welding services as subcontractor in single-item, small series, and large scale production. Our welding robots offer an effective and economic production of welding assemblies.

    Mechanical Processing

    In order to give our products the necessary geometric precision and to create functional surfaces, the majority of our work pieces are machined. CFM Schiller makes use of its extensive machinery including lathes, milling machines, and drills. Our mechanical manufacturing is equipped with modern 3-axes and 5-axes CNC milling machines as well as several 5-axes travelling column milling machines. These machines allow processing of work pieces with dimensions of up to 10 000 x 3 000 mm and a maximum weight of 40 t with only a single clamping. An integrated CAD/CAM system automatically transfers the design data into the machines control. Even parts with the most complex geometry can thus be machined in a simple and productive way.

    Mechanical Processing

    Our Machinery

    Zayer 10 000

    Zayer 10 000

    Zayer 6 000

    Zayer 6 000

    Soraluce SP 5 000

    Soraluce SP 5 000

    Spinner MVC 1 600

    Spinner MVC 1 600

    Spinner VC 1 150

    Spinner VC 1 150

    Spinner U5 1 520

    Spinner U5 1 520

    Deckel FP4

    Deckel FP4

    Weiler E50

    Weiler E50

    Surface Treatment

    Our products are sand blasted and painted to make them resistant to external influences like corrosion and to give them a high-quality appearance. CFM Schiller operates an internal paint shop for components with maximum dimensions of 10 000 mm in length, 3 000 mm in width and a weight of 40 t. Furthermore, chemical or electrochemical surface treatments are applied to the components if necessary and are carried out by partner companies.

    Oberflächenbehandlung
    Spray painter

    Spray painter

    Paint booth

    Paint booth

    Spray painter

    Spray painter

    Paint booth

    Paint booth